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Welcome to Dillon Toyota Lift's blog. Here you will find everything from product features, industry education, operator insights, racking, warehouse design, material handling solutions, safety, trends, best practices and more!
BYD is an innovator in the marketplace. Trusted and reliable, BYD (Build Your Dreams), the world’s premier manufacturer of batteries, celebrates #BatteryDay today and every day.
Founded in 1995 as a pioneer in battery technology, BYD’s mission is to change the world by creating a complete, clean-energy ecosystem that reduces the world’s reliance on petroleum. BYD’s innovative products are leaders in multiple sectors, including battery-electric automobiles, buses, medium- and heavy-duty trucks and forklifts; the SkyRail monorail system; solar power generation and energy storage systems; and consumer electronics.
BYD always aims to make battery safety its key indicator of quality. BYD puts its batteries through rigorous safety tests, from burning, to overheating, dropping, perforation, crushing, and even shooting nails through their casings. Throughout these tests, BYD batteries have proven extremely safe, never overheating or exploding.
BYD forklifts can fully charge in under 90 minutes and can run 10 hours per day, seven days a week. The reliable batteries in BYD forklifts require zero maintenance and come with a 10 year warranty.
BYD’s new forklift charger also sets a high bar for the industry. Thanks to the device, BYD forklifts can be fully powered using a 110V charger that requires no extra wiring and can be connected to a standard wall plug.
View BYD Forklifts
Columbia's Industrial Vehicle lineup is highlighted by its "big three". The"big three" consists of Columbia's Payloader, Stockchaser, and Expeditor Vehicles. These vehicles provide dependability, durability, and cost savings, allowing you to keep your focus on productivity. While we offer other industrial vehicles as well, typically, the "big three" is able to equip our industrial partners for whatever challenge they need help overcoming:
These three vehicles represent the heart and soul of Columbia vehicles: they're built to equip our partners in creating more efficient, more effective work environments. While our vehicles boast excellent performance and durability, our relationships are our focus. We're determined to provide electric vehicle solutions for your warehouse or distribution center, no matter what that entails. Our "big three" are available in curated standard configurations that address the typical challenges of an industrial environment; however, we specialize in going the extra mile to create custom upgraded industrial vehicles for your work environment.
Payloader: The Payloader offers unmatched versatility in carrying and towing ability while providing a level of maneuverability beyond the typical heavy material handler.
Stockchaser: The Stockchaser is the way to move heavy loads in tight spaces. With a deck capacity of up to 1,200lbs, you'll be hard-pressed to find more cargo capacity.
Expeditor: The Expeditor is your top-performing productivity partner, getting you where you're going quickly and safely.
See the Columbia Utility Vehicles HERE
There are many different forklift types, each carefully designed for specific applications and each offering its own unique set of benefits and features. Below is a list of the six most common types of forklifts:
Selecting the right forklift for your needs is essential to efficiency and productivity, which is why it is so important to understand the key differences in each class of forklifts. But with seven varying forklift “classes” with subtle differences, it can be difficult to even know where to begin your forklift search.
Let’s explore the distinct applications, benefits, and features of each of the seven classes of forklifts:
Class I forklifts are electric motor riders. These electric-powered forklifts are ideal for loading and unloading tractor-trailers, handling pallets, and a number of other applications in industries ranging from food storage and retail to factory and general warehousing.
Because they are powered by an electric battery, Class I forklifts are much quieter and create no emissions, making them a popular choice for indoor applications. Batteries on Class I forklifts also function as part of the counterweight to help maintain lifting capacity.
Toyota offers six versatile lift trucks in this class, ranging in lift capacity from 3,000 to 40,000 pounds and with electrical systems ranging between 24-volt and 80-volt. Click on each of Toyota’s six Class I forklift models below to learn more about their individual features.
Class II forklifts are electric, narrow aisle models. As the name suggests, Class II forklifts are designed with maneuverability that allows them to operate in tight spaces and narrow aisles. This class of forklifts is perfect for picking and putting away inventory, and these trucks provide users the ability to increase racking space without expanding their current warehouse.
Toyota offers two Class II forklift models, and you can explore the unique features of each by clicking on the model name from the list below.
Class III equipment includes electric pallet jacks, stackers, and tow tractors. This class of equipment comes in both rider and walk behind (“walkie”) models, perfect for unloading deliveries and moving loads to a staging area where they can be handled by other types of forklifts.
Toyota offers 10 Class III models, including three different stackers that are ideal for food and beverage storage industries, among others. Click on each forklift model below to learn more.
Class IV forklifts are internal combustion engine cushion tire trucks. This class of sit-down forklifts is designed for indoor use. Class IV forklifts are powered by internal combustion (IC) engines that run on diesel fuel, LP gas, gasoline, or compressed natural gas. Their solid, cushioned tires provide a smooth ride on indoor surfaces and they’re puncture-proof since they are not air-filled.
These forklifts offer users outstanding versatility for warehousing, distribution, retail, and automotive applications.
Toyota offers seven Class IV models, ranging in lift capacity from 3,000 to 100,000 pounds. Click on each of the forklift models below to learn more about their individual features.
Class V forklifts are internal combustion engine pneumatic tire trucks. Forklifts in this class are similar to those in Class IV, but are designed primarily for outdoor use. These forklifts are highly durable and are ideal for lumberyards, construction sites, and other outdoor applications.
Toyota offers seven forklift models in Class V, ranging in lift capacity from 3,000 to 125,000 pounds. Click on each individual forklift model below to learn more about its individual features.
Class VI equipment includes electric and internal combustion engine tow tractors. These machines are most commonly used for towing loads rather than lifting. Trucks in this class are ideal for use at airports, but are also commonly used in assembly line areas.
Toyota’s Large Tow Tractor boasts a maximum tugging capacity of over 50,000 pounds and features an extremely tight turn radius. Its AC Drive system enables quicker acceleration, high top speeds, and extended peak operator time.
Class VII forklifts are rough terrain trucks. Trucks in this class feature large, tractor-style tires and are powered almost exclusively by diesel engines for outdoor use in rugged terrain. Class VII trucks are most commonly used at lumberyards or construction sites to lift building materials to elevated work sites.
Deciding whether an internal combustion forklift or electric forklift is appropriate for your application can seem like a daunting task. Here are some high-level considerations that you might take into account when choosing between a gas powered and electric powered forklift:
Internal Combustion Forklifts
BYD forklifts are 100% electric forklifts built for the highest reliability in indoor & outdoor operations. Enjoy a seamless integration between all systems since BYD manufactures the forklift, battery and charger. Combine industry leading runtimes with fast anytime charging and you get a true one battery 24/7 solution. They operate across multiple shifts without the need to change or replace batteries.
Ready to challenge the status quo and get rid of your battery room? Learn More
Forklift inspection is a task that helps to ensure material handling equipment is up to par with operation standards at all times. But how often should operators inspect their forklift? Here’s a handy guide on the frequency of forklift inspection:
OSHA’s Powered Industrial Truck Standard 1910.178(q)(7)
This standard is the one that controls all OSHA compliance on forklifts. To meet the standard, operators must inspect trucks:
This standard compels operators to ensure their equipment is in good working condition. Failure to operate at this frequency can result in fines from OSHA. Any operator who finds a problem with a forklift must tag it out.
The frequency of inspection helps to ensure the safe and efficient operation of your forklifts. By comparison, some of us are guilty of bad practices when driving our cars. We see something that will be a problem, and say to ourselves “that will need fixing… eventually.” But there’s going to be a moment in time when that problem will manifest itself in a very real and dangerous way. And then we’re in trouble.
Because forklifts are inspected daily or at the beginning of each shift, operators are able to catch potential problems early. And instead of having a major problem at the exact moment when a part or component breaks, we can perform maintenance that might prevent dangerous situations from ever happening.
The frequency of forklift inspection helps to combat that procrastination when operating a forklift. Because forklifts are inspected daily or at the beginning of each shift, operators are able to catch potential problems early. And instead of having a major problem at the exact moment when a part or component breaks, we can perform maintenance that might prevent dangerous situations from ever happening. Also, by requiring the operators to check their forklift at the beginning of a shift, businesses aren’t relying on someone who is exhausted at the end of a shift to perform check list duties.
As the push for sustainable business practices continues to grow stronger, more and more warehouses are adopting “green” initiatives. Toyota has been practicing sustainable business practices, led by the guiding rules of the Toyota Production System, and continues to improve our impact on the environment. Practices such as Just-In-Time and Jidoka have helped Toyota Forklifts’ manufacturing site achieve a zero-landfill facility status.
With benefits ranging from positive environmental impacts to substantial cost savings, making changes in your facility is worth your while. Here are a few of the ways you can bring green warehousing practices to your own facility:
Recycling, by definition, means reusing material. This might mean converting waste into material that is usable or finding a new purpose so they can be used again. However, when it comes to manufacturing, recycling is about more than just throwing plastic cups and used paper into their respectively labeled bins. It is about making recycling initiatives part of the core of your manufacturing process.
Start off small. Send your used packaging material to a recycling center. Take metal shavings from the welding department and recycle them as scrap metal. Dispose of batteries and chemicals in ways that are environmentally sound, including working with a battery recycler to dispose of worn forklift batteries.
The efficiency and reliability of your equipment has a tremendous impact on your warehouse processes. Choosing electric products can increase your uptime due to their lower maintenance requirements. They also cut fuel exhausts – and fuel costs! Toyota offers a full line of electric products – everything from pallet jacks to THDs – to keep your facility running smoothly.
Aside from forklifts, you can also opt for eco-friendly conveyor systems that cut energy use and maintenance while maintaining a productive workflow.
Do the lights always need to be on in every part of your facility? Probably not. Install an energy management system that knows which lights need to be on, and when. Additionally, swap out those old bulbs for energy-efficient LED fixtures to boost energy efficiency and save on electricity costs.
There are many ways to bring sustainable practices to your facility. Monitor your efforts and find ways to continuously improve. The gradual implementation of a variety of these techniques over time can transform your facility into green warehouse.
Columbia has a reputation for being the most robust utility vehicle line-up on the market, and in an effort to deliver the best transportation solutions for your needs, we’ve re-envisioned the Columbia line-up. We’d like to (re)introduce you to the Magnificent 7: Chariot, Expediter, Stockchaser, Journeyman, Utilitruck, Custom Platform, and our ever popular Payloader. Each of these vehicles are ideally suited for different tasks, so let’s look at the new line-up a little more closely, and see how each vehicle can meet your transportation needs.
Stockchaser: Replace large, inefficient material handlers with a smaller, faster utility vehicle perfect for order-picking, stock replenishment, towing, hauling and more. An industry leading 48-volt electric power system and 133-inch turning radius make it the perfect choice to handle loads in tight spaces just about anywhere—all day long. Stand-up operation and adjustable backrest provide safety and comfort while a tubular steel chassis and steel body panels make it as rugged as it is maneuverable.
Custom Platform: Our Custom Platform's innovative design offers various drive axle and battery pack configurations for optimal balance in payload carrying capacity, maximum range, and top turning performance. An optional Speed Rail Attach System allows for hundreds of platform upfits.
Hydraulic technology is so common we often forget we use it every day. It’s found right in our own homes in our dishwashers. It’s in the cars we drive to work. It’s in elevators, amusement park rides, and airplanes. And in forklifts. But without liquid to fuel the hydraulic systems, none of these things would work.
The main function of hydraulic fluid is to provide energy transmission, so it makes sense that if you don’t have the proper level of liquid, you can’t create the most power. Inadequate levels of hydraulic fluid in a forklift cause decreased lifting and steering capabilities, which is the last thing you want when you have a job to finish.
So, what do you need to know to ensure your hydraulic system is running smooth and fast? Let’s explore some of the common questions you might have about hydraulic fluids and forklifts.
Most forklift manufacturers suggest replacing hydraulic fluid after every 1,000 hours of operation. To monitor levels properly, operators should go through a checklist, which includes checking the hydraulic fluid tank prior to every shift.
There are a variety of environments and variables that can affect the rate oil degrades. In lieu of performing an oil analysis every time you think you need to change your hydraulic fluid, most users stick to the manufacturer’s recommendation, which is based on years of service data. Keep in mind that if you decide not to change the hydraulic fluid for an extended amount of time, you risk the service life of every other component on the hydraulic system.
It depends on your equipment and manufacturer. Consult your forklift operating manual for the specific fluid grade recommended for your particular forklift.
We also recommend paying close attention to the prescribed level to fill the tank. Thermal expansion can occur, which can in turn cause an oil spill and a safety hazard.
Changing hydraulic fluid is a fairly simple task. However, we recommend a professional certified forklift technician perform the task. Toyota certified technicians are trained on all make and models of forklifts.
What powers your operation now? What energy sources will keep your business moving efficiently and cost-effectively in the future?
However you answer these questions, Toyota Industrial Energy Solutions is our promise to continually be at the forefront of new technological development, providing reliable solutions for your ever-evolving energy needs.
As you work to optimize your fleet amid increasing environmental standards and throughput expectations, Toyota Industrial Energy Solutions is your partner at every step of the journey. We deliver service and expertise — as only Toyota can — through our commitment to quality, forward-thinking innovation, and the support of the largest dealer network in North America.
Here are five tools and services Toyota Industrial Energy Solutions offers you:
Toyota Forklift dealers offer free, on-site consultation services to help identify the best practices and energy management solutions that will work for you.
Utilizing the resources made exclusively available through Toyota Industrial Energy Solutions, Toyota dealers are uniquely positioned to optimize your operation with the latest technological innovations tested and approved by Toyota, such as:
An extensive selection of lead acid and TPPL batteries, as well as approved alternative energy sources (including lithium-ion batteries), allows Toyota to uniquely pair up the best forklifts in the industry with the most efficient and cost-effective power sources. Some of the potential benefits include:
Your Toyota Forklift dealer can help you increase energy efficiency and lower operational cost — simply by matching your chosen energy source with an optimal charger! They’ll use battery monitoring equipment to pinpoint efficiencies that can be gained through an appropriate battery/charger combination.
Some charger considerations include:
Peace of mind. That’s what you get with Toyota Industrial Energy Solutions — because you’ll know:
Keeping up with increasingly stringent emissions regulations has never been simpler. Your Toyota Forklift dealer can assist you with CARB fleet averaging and optimizing your product mix to fit your unique application and regulatory needs.
Dillon Toyota Lift can help you apply and benefit from the energy-saving and waste-reducing practices Toyota is known for, including lean thinking and the Toyota Production System.
Original Post: Shannon Potelicki, Content & Communications Copywriter, Toyota Material Handling
Lead acid batteries are one of the most neglected pieces of equipment in material handling. Low water levels, corrosion, and electrolyte spillage are common issues that need to be monitored on a daily basis, but one practice that tends to be forgotten is the equalization charge. So, what is an equalization charge? I’m glad you asked!
An equalization charge occurs when the battery is purposely overcharged after a full charging cycle. Essentially, you are charging the battery at a higher voltage than it is typically charged to help remove built-up sulfate and balance the voltage of each cell.
If you don’t equalize your lead acid batteries, this sulfate is going to build up over time until it decreases the battery’s capacity. This buildup will effectively reduce your maximum run time, leading to more battery swaps or more time spent opportunity charging throughout the work shift. The voltage imbalance has a similar effect. Batteries work by using multiple cells that are connected in series to provide a certain voltage output. When you have varying power outputs in each cell, your overall battery voltage is reduced and your battery becomes discharged more quickly.
Equalization charges should be performed as suggested by the battery manufacturer, but many companies equalize their batteries over the weekend due to the long charging cycle. A full charge cycle is around eight hours for a standard lead acid battery and the equalization charge can be around an additional three hours. Equalization intervals will vary depending on your specific application, type and size of battery, and average operating hours.
First, you need a charger capable of equalization, as not all battery chargers have the same capabilities. Ensure you have the proper charging equipment for all of your forklifts. Some battery chargers will automatically equalize the batteries. This capability is more common in more sophisticated systems on smaller products such as electric walkie pallet jacks. Toyota’s 8HBW23 model, for example, automatically equalizes each battery cell during normal charging.
For batteries that do require manual equalization, be sure to follow all instructions provided by both the battery and the charger manufacturer to ensure you are following the appropriate steps for proper equalization. Equalization charges typically require longer cooldowns than normal charges due to the higher amount of voltage. Allow enough time for cooldown prior to using a battery that has been recently charged.
Dillon Toyota Lift is the authorized Toyota Forklift dealer in Idaho and Utah, providing solutions to all material handling needs since 1981. We are your full service provider for new and used forklifts, rentals, parts, service, warehousing, racking, and lift truck operator training.
Nampa : (208) 466-8994
Twin Falls : (208) 466-8994
Idaho Falls : (208) 466-8994
Salt Lake : (801) 972-1930
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