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Welcome to Dillon Toyota Lift's blog. Here you will find everything from product features, industry education, operator insights, racking, warehouse design, material handling solutions, safety, trends, best practices and more!
With the ability to operate in very narrow aisles in the warehouse – available in electric and LPG - the Aisle Master articulated forklift increases and maximizes storage capacity. What’s more, by using the one truck, users can increase productivity and eliminate time-consuming double handling and speed up “truck to rack” operations.
Increase Your Storage Capacity by up to 50%
When you require additional warehouse space, you have two options – extend your existing facility or move premises. With an Aisle Master articulated forklift, you have a third option. By optimizing your racking layout and reducing aisle widths down to as little as 1.6 m, you can dramatically increase your storage capacity within your existing facility. Greater reach and capacity mean a 50% increase in warehouse storage and reduced costs.
Each VNA truck can operate on any floor surface, both inside and out, eliminating the need for both reach and counterbalance machines, minimising costs. Effortlessly save time and money with the one truck transporting loads from trailer to racking position in a single operation. Thanks to the large rubber tires, operators can make light work of loading and offloading in semi-rough yards while enjoying a smooth ride regardless of the terrain, eliminating the need for both reach and counterbalance machines, thus minimizing costs.
Work Stronger for Longer and Reduce Costs
High quality, robust construction of chassis and mast means Aisle Master are designed to withstand heavy-duty use inside and out. Each VNA, articulated forklift truck is manufactured to the highest standards using high-grade steel and castings. All Aisle Master product is uniquely factory backed by a 5-year or 5,000 hours parts warranty as standard, giving you total peace of mind across the life of your truck and ensuring lowest total cost of ownership.
Ergonomics & Visibility
Driver comfort and safety included as standard: enhanced cabin ergonomics and superb visibility lead to fewer operator health problems and less downtime, boosting driver satisfaction and productivity. Easy operation gives greater efficiency and higher productivity – resulting in better use of space and lower operating costs.
Cascade-KOOI Reachforks® provide improved versatility with automatically adjustable fork lengths. With Reachforks, you are equipped to easily manage different pallet sizes or handle multiple pallets at once. They even provide the capacity for double-deep racking, improving workflow and use of space in warehousing.
Increase the efficiency of your lift truck by using Cascade-KOOI Hydraulic Reachforks® or Hydraulic Fork Extensions. With Telescopic Forks, trailers can be loaded and unloaded from one side for increased efficiency. Usage of warehouse space can be improved by taking advantage of double-deep racking and utilizing Reachforks®. Hydraulic Fork Extensions are designed to handle different pallets (GMA/Block pallets) from either the long or short side of the pallet. Simply adjust the fork length to your long pallet or multiple pallet depth and pick the load.
Electric forklifts can be beneficial in many different work indoor applications (and now even outdoors with Toyota’s 80-Volt Electric Pneumatic Forklift). Using electric forklifts in your warehouse is one of the most common uses of these machines and for good reason. Electric warehouse forklifts can reduce fuel costs and be charged at intervals that can maximize efficiency across shifts. Take a look at some of the following benefits electric forklifts could have in your warehouse space.
Electric Warehouse Forklift Benefits: Less Noise
You may not think about it, but having a quieter forklift may impact you or your operator’s ability to operate safely and effectively in certain applications. In smaller, confined spaces, with multiple forklifts running, it could get pretty loud. With electric forklifts, it lowers the noise level, allowing for easier communication, and less fatigue from your operators. Really, the only noise that electric forklifts have is the horn. In certain warehouses, this can make it easier for operators and pedestrians to hear forklift horns, co-workers, or other important workplace sounds.
Electric Warehouse Forklift Benefits: Lower Emissions
When you are using a gas or LPG burning forklift, you are producing emissions that could be harmful to your associates and products if not properly addressed. Electric forklifts do not generate any CO emissions. This helps keep your employees healthy and lower the impact of emissions in your warehouse.
Certain products can also be harmed by emissions including food items, other perishables, and various consumer products. Toyota electric forklifts come in a wide variety of lifting capacities to fit many different applications. Also, fewer emissions are great for the environment!
If you are using a gas or LPG forklift in your warehouse instead of electrics, we understand there are many reasons that might have influenced that decision, and Toyota is the U.S. leader in internal combustion forklifts. However, make sure you are using proper ventilation techniques if you’re using one in your warehouse.
Electric Warehouse Forklift Benefits: A Wide Range of Options
Because your warehouse needs to maximize space, it could be hard to fit a full-sized forklift down your narrow aisles. An electric warehouse forklift can help solve that issue. At Toyota, we have many different electric forklifts to fit your needs. Maybe you need to squeeze in those narrow aisles? The 3-wheel electric would be perfect. It has a tighter turn radius than most forklifts but still has the capacity to lift up to 4,000 lbs. Maybe your warehouse stacks pallets behind each other. This is where reach trucks work great. Being able to place pallets in front of each other makes sure you are maximizing your warehouse space and racking. No matter what type of warehouse blueprint you have, Toyota Material Handling has an electric forklift to fit your needs!
Electric Warehouse Forklift Benefits: Operating Cost
When it comes to the operating cost of forklifts, electric forklifts can usually be lower than that of internal combustion models. While IC models run on gas, electric forklifts run on, well, electricity! You may need to set up a charging station in your warehouse, but the cost of electricity can be significantly lower than that of fuel.
While IC models are still the most popular in the market, electric forklifts are increasing in popularity. So remember, if you are looking to increase productivity and ROI in your warehouse, take a look at all of the different electric forklift options from Toyota.
Written By: Lucas Collom, Toyota Material Handling, USA
As the push for sustainable business practices continues to grow stronger, more and more warehouses are adopting “green” initiatives. Toyota has been practicing sustainable business practices, led by the guiding rules of the Toyota Production System, and continues to improve our impact on the environment. Practices such as Just-In-Time and Jidoka have helped Toyota Forklifts’ manufacturing site achieve a zero-landfill facility status.
With benefits ranging from positive environmental impacts to substantial cost savings, making changes in your facility is worth your while. Here are a few of the ways you can bring green warehousing practices to your own facility:
Recycling, by definition, means reusing material. This might mean converting waste into material that is usable or finding a new purpose so they can be used again. However, when it comes to manufacturing, recycling is about more than just throwing plastic cups and used paper into their respectively labeled bins. It is about making recycling initiatives part of the core of your manufacturing process.
Start off small. Send your used packaging material to a recycling center. Take metal shavings from the welding department and recycle them as scrap metal. Dispose of batteries and chemicals in ways that are environmentally sound, including working with a battery recycler to dispose of worn forklift batteries.
The efficiency and reliability of your equipment has a tremendous impact on your warehouse processes. Choosing electric products can increase your uptime due to their lower maintenance requirements. They also cut fuel exhausts – and fuel costs! Toyota offers a full line of electric products – everything from pallet jacks to THDs – to keep your facility running smoothly.
Aside from forklifts, you can also opt for eco-friendly conveyor systems that cut energy use and maintenance while maintaining a productive workflow.
Do the lights always need to be on in every part of your facility? Probably not. Install an energy management system that knows which lights need to be on, and when. Additionally, swap out those old bulbs for energy-efficient LED fixtures to boost energy efficiency and save on electricity costs.
There are many ways to bring sustainable practices to your facility. Monitor your efforts and find ways to continuously improve. The gradual implementation of a variety of these techniques over time can transform your facility into green warehouse.
Original Post: Anastasia Sistevaris, Communications Copywriter, Toyota Material Handling, USA
BYD’s new forklift charger sets a high bar for the industry. Thanks to the device, BYD forklifts can be fully powered using a 110V charger that requires no extra wiring and can be connected to a standard wall plug.
BYD forklifts can fully charge in under 90 minutes and can run 10 hours per day, seven days a week. The reliable batteries in BYD forklifts require zero maintenance and come with a 10 year warranty.
This year has brought new challenges and problems to overcome for people and businesses around the world. Keeping your people safe has always been a priority, but today that means more than it has in the past. Columbia wants to help you keep your surfaces clean and sanitized to limit the spread of Covid-19 and other contaminates.
We have developed custom Sanitization Units like this Journeyman and Stockchaser to aid you in the fight against Covid-19. The tank will feed to both a handheld sprayer as well as three mounted nozzles on the rear of the vehicle that will spray behind vehicle as it moves. The Journeyman can function on a large campus to sanitize door handles on multiple buildings. The Stockchaser could be used on the interior of a warehouse or concourse to sanitize the many surfaces that your staff and customers interact with on a daily basis.
These vehicles fit your needs to both transport your large campuses as well as maneuver in tighter areas and through aisles and doorways.
One of the main reasons that Toyota has gained the reputation for having the highest quality forklift in the industry is that the buying a Toyota forklift means you’re also getting a Toyota engine. Years of engineering Toyota’s world-renowned 4Y engine and all of our other engines means our internal combustion forklifts are unmatched.
Every Toyota IC forklift engine has the same basic functionality. Toyota Certified Technicians are trained in this process so they can more easily understand the exact point of need when maintenance is required. Here’s an inside look about how an IC forklift engine works.
An ignition battery and gear-driven starter forces the engine to “crank over,” starting the internal combustion process. The carburetor mixes a combustible, liquid fuel with air and injects it into the cylinders through a valve. Within the cylinder, the piston is attached to a rod, which in turn is attached to the crankshaft.
Mechanical energy is produced when the spark plug introduces a spark to the compressed fuel/air mixture, igniting the explosion. The explosion drives the piston and rod down in the cylinder. Because of the way the crankshaft is designed, it will convert the downward energy of the piston and rod to the mechanical energy (RPMs).
A series of these cylinders are connected to the crankshaft in the block. The block contains other mechanisms, like the cam shaft, which uses the RPMs to open and close the valves in precise timing sequence. This mechanical energy also drives the alternator or generator (found mounted to the engine and driven by a belt) which supplies current to the forklift’s electrical components. Additionally, the electricity produced in this way is used to drive the power steering and lift/tilt hydraulic pumps.
Internal combustion engines come in four main types, each categorized by the type of fuel they burn. Deciding between them depends on your specific forklift application and operational strategy
Each type of fuel provides different advantages that will then impact the operation of the forklift. Consider the below list that shows which forklifts can come equipped with forklift diesel engines and CNG engines and ask your locally authorized Toyota dealer about what choosing one can mean for your operation.
Diesel Engine Options
Diesel Engine Only:
But which engine comes in each of our forklifts? The below guide will help you understand the differences between each Toyota forklift engine. But one thing that’s consistent across every forklift engine we produce? Expert engineering.
Four forklift engines are distributed across our internal combustion line
4Y Forklift Engine
Core IC Cushion | Core IC Pneumatic
1ZS Forklift Engine
Core IC Diesel Pneumatic
1FS Forklift Engine
Large IC Cushion | Box Car Special | Paper Roll Special | Mid IC Pneumatic | Large IC Pneumatic
1KD Forklift Engine
Mid IC Diesel Pneumatic | Large IC Diesel Pneumatic
But what exactly is the difference between these forklift engines that come in each of these models? Here’s a breakdown of each to help you choose the best available option.
Toyota 4Y Engine
The Toyota 4Y Engine was introduced in 1986, and it has been one of the industry’s longest lasting, most durable forklift engines ever since. The 4Y Engine is unique in that it is the cleanest engine in the industry, and its emission standards rival the emission standards of any competitive internal combustion engine.
Here’s deeper dive into how the Toyota 4Y Engine functions:
Toyota 1FS Engine
The Toyota 1FS Engine is based off the well-known 3Z diesel engine. It’s a robust powerhouse that can handle your toughest jobs.
Toyota 1ZS Diesel Engine
The Toyota 1ZS Diesel Engine powers the Toyota Core IC Diesel Pneumatic, with less displacement than the previous model for lower emissions and fuel costs.
Toyota 1KD Diesel Engine
The 1KD Diesel Engine has been developed for the Toyota Mid and Large IC Diesel Pneumatic Forklifts. The 1KD is a four-cylinder engine that helps decrease fuel consumption and emissions.
Need a few quick reasons that Toyota forklift engines lead the way? Here a few quick take aways:
Contact Us for more information about any Toyota forklift engine or to request a quote
Multiple load handlers are used to double or triple a forklift's productivity level by adding a second or third pair of forks to a truck. Operators can pick up more than one load at a time and transport them side by side. Designed for any application using pallets or containers to transport product, Cascade's Single Double Pallet Handler allows single pallet handling without protrusion outside the truck profile. Spreading the forks hydraulically allows handling of two pallets side by side. Sideshifting provides added flexibility for aligning forks or pallets in tight areas.
View the Multiple Load Handler brochure HERE
Every business owner wants to increase productivity. Here are six easy ways to get more from your forklift.
Cascade manufactures a variety of products that enable the conventional forklift to become a more versatile and efficient material handling tool. Cascade offers a full line of products that enable a lift truck to pull, push, clamp, lift, sideshift and rotate practically any load imaginable.
Cascade designed the 20G Ag Rotator specifically for seasonal use in agriculture
View the 20G Ag Rotator with Bin Hold Down Spec Sheet HERE
Dillon Toyota Lift is the authorized Toyota Forklift dealer in Idaho and Utah, providing solutions to all material handling needs since 1981. We are your full service provider for new and used forklifts, rentals, parts, service, warehousing, racking, and lift truck operator training.
Nampa : (208) 466-8994
Twin Falls : (208) 466-8994
Idaho Falls : (208) 466-8994
Salt Lake : (801) 972-1930
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