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Welcome to Dillon Toyota Lift's blog. Here you will find everything from product features, industry education, operator insights, racking, warehouse design, material handling solutions, safety, trends, best practices and more!  

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Wednesday, March 2, 2022

A Toyota Reach Truck for Indoor and Outdoor Applications

Do you spend most of your day outside in a lumberyard or inside a rugged warehouse? Maybe you are required to work inside and outside? Many material handling trucks are not equipped to work indoors and outdoors or durable enough to work in a rugged indoor facility. You may think that a quick trip outside is harmless but repeat use of indoor trucks outside is not only harmful to your operators, but also your trucks. The buildup of dirt and debris and exposure to elements like rain and snow can wreak havoc on forklifts and their components, which leads to more downtime for repairs. Submitting your operators to the outdoors without proper protection can lead to reduced productivity or bad operating habits. It is vital to protect your trucks and operators for whatever environment they will be in. This is where Toyota’s Reach Truck products can assist with its indoor and outdoor capabilities.

Toyota’s Moving Mast Reach Truck products maximize productivity, performance, and efficiency. With an indoor model as well as an indoor/outdoor model, there is a truck to fit your needs. Each model features a right-hand control unit and an optional air-ride suspension seat to maximize productivity and comfort. Operators can customize performance and operating characteristics to meet their needs while also getting continuous updates on lift height, load weight, and fork alignment on a touchscreen display. Both indoor and indoor/outdoor models promote operator comfort and functionality to support productivity shift after shift.

MOVING MAST REACH TRUCK

The Moving Mast Reach Truck has lift heights up to 42.5 feet and a 5,500 lb. lifting capacity. Innovative ergonomics and technology offer clear and precise control for fast, smooth handling shift after shift. With an innovative mast design, a tilting cab, and an optional transparent roof, operators can maintain visibility at high lift heights. The Moving Mast Reach Truck features the tilting cab to reduce the risk of operator strain in repetitive high-level applications. It improves the visibility of the load so the operator can see the fork tips when elevated without moving their head.

INDOOR/OUTDOOR MOVING MAST REACH TRUCK

The Indoor/Outdoor Moving Mast Reach Truck excels with lift heights up to 24.5 feet and 3,500 lb. lifting capacity. The Indoor/Outdoor Moving Mast Reach Truck features weather protection options such as overhead and mast-direction windows, additional side windows, fan heater, and a fully enclosed cab with a door to support operator comfort in outdoor environments. This Reach Truck offers unmatched versatility due to the diameter of its large rubber pneumatic tires, high ground clearance, and multiple weather protection options. While reaching high and heavy loads can be challenging, the Indoor/Outdoor Moving Mast Reach Truck maintains a clear view with an optional panoramic roof and unique mast design, maintaining upward visibility and minimal load view obstruction.

Toyota’s Moving Mast Reach Truck products are capable of handling your most demanding challenges in warehousing, manufacturing, distribution, factory, retail, food storage/processing, and even cold storage applications. Its unmatched versatility, performance capabilities, and operator comfort contribute to keeping you going shift after shift. Whatever your needs may be, indoor or outside, these Reach Trucks are built for you. To learn more about Toyota’s Moving Mast Reach Trucks and optimizing indoor and outdoor capabilities.

Posted by tfinco at 3/2/2022 12:20:00 PM
Monday, December 7, 2020

Part of Toyota’s electric product line includes order pickers, which are commonly used in narrow aisle warehouses, distribution centers, and fulfillment centers. If you think your operations could benefit from a Toyota Order Picker, take a look at some of the more common questions below and see!

What is an order picker?

An order picker forklift is a piece of equipment used to help operators pick and deliver materials needed for filling out orders. They are designed take the forklift operator up to the rack with or without a load. Commonly, the forks hold a load that is being added to, not being put away. Designed for applications that require an operator to be at the same level as the inventory to pick a specific order, order pickers can help increase efficiency of the users when used in the correct setting. Need some more explanation? Check out the Toyota Order Picker official video below.

When are order pickers used?

Order pickers are commonly used by warehouses and distribution centers in an order fulfillment application. They are a great option for those needing to remove individual items from shelving. Order pickers can also effectively navigate in narrow aisle environments, which makes them ideal for warehouses that are looking to maximize space and capacity by moving racking closer together.

Why would I want an order picker?

It’s inefficient to pull an entire pallet down to remove just one or two items. If you’re continuously needing to take just one item off a rack, an order picker is a better option for you than a traditional forklift. Order pickers also provide more flexibility in narrow aisle applications. You could always contact your local Toyota Forklift dealer and discuss the possibility of a warehouse consultation. They will be able to offer suggestions on racking, pieces of equipment, and plenty more to help maximize efficiency in your operations.

How do order pickers run?

Order pickers are electric and run through the use of rechargeable batteries, very similar to traditional electric forklifts. Order pickers can be manually steered, but in narrow aisle applications, order pickers are commonly guided electronically with wires (usually under the warehouse floor) or mechanically with special profiles fitted on both sides of the aisle and attached to the warehouse floor. Wire guidance systems can be extremely effective when used in the correct setting, and could help reduce the risk of operators hitting the racking, and damaging the forklift, the product, or the racking itself.

Toyota Order Picker

Toyota’s Order Picker is a great option for those challenging high-reaching warehouse needs. It has a maximum reach height of 390 inches on select models, and can come with a 24-volt or 36-volt electrical system. Toyota offers three models to help fit your needs.

8BPUE15 – (24 Volt) For Value Driven Applications

8BPU15 – (24 Volt) For higher lifting and efficiency

8BPUH – (36 Volt) Best for High-throughput applications

Each model also comes with an optional rail and wire guidance system to help reduce the risk of operator driving errors. Like mentioned before, this can help protect your drivers, the forklift, as well as your product.

Lift Logic

Toyota’s Order Picker also comes with optional Lift Logic, which continuously monitors speed and lift height, allowing for optimized travel speed. This helps operators increase productivity. Lift logic boosts efficiency well beyond conventional lift/lowering speed monitoring systems.

 

If your order picking need is primarily ground level, check out the End-Controlled Rider Pallet Jack or a few other Toyota products that can help. To learn more about the Toyota Order Picker, or any other Toyota Forklift products, request a brochure, or you can contact your local Toyota Forklift dealer and see how we can help keep your operations moving.

 
Posted by tfinco at 12/7/2020 9:18:00 AM
Wednesday, November 11, 2020

Electric forklifts can be beneficial in many different work indoor applications (and now even outdoors with Toyota’s 80-Volt Electric Pneumatic Forklift). Using electric forklifts in your warehouse is one of the most common uses of these machines and for good reason. Electric warehouse forklifts can reduce fuel costs and be charged at intervals that can maximize efficiency across shifts. Take a look at some of the following benefits electric forklifts could have in your warehouse space.

Electric Warehouse Forklift Benefits: Less Noise

You may not think about it, but having a quieter forklift may impact you or your operator’s ability to operate safely and effectively in certain applications. In smaller, confined spaces, with multiple forklifts running, it could get pretty loud. With electric forklifts, it lowers the noise level, allowing for easier communication, and less fatigue from your operators. Really, the only noise that electric forklifts have is the horn. In certain warehouses, this can make it easier for operators and pedestrians to hear forklift horns, co-workers, or other important workplace sounds.

Electric Warehouse Forklift Benefits: Lower Emissions

When you are using a gas or LPG burning forklift, you are producing emissions that could be harmful to your associates and products if not properly addressed. Electric forklifts do not generate any CO emissions. This helps keep your employees healthy and lower the impact of emissions in your warehouse.

Certain products can also be harmed by emissions including food items, other perishables, and various consumer products. Toyota electric forklifts come in a wide variety of lifting capacities to fit many different applications. Also, fewer emissions are great for the environment!

If you are using a gas or LPG forklift in your warehouse instead of electrics, we understand there are many reasons that might have influenced that decision, and Toyota is the U.S. leader in internal combustion forklifts. However, make sure you are using proper ventilation techniques if you’re using one in your warehouse.

Electric Warehouse Forklift Benefits: A Wide Range of Options

Because your warehouse needs to maximize space, it could be hard to fit a full-sized forklift down your narrow aisles. An electric warehouse forklift can help solve that issue. At Toyota, we have many different electric forklifts to fit your needs. Maybe you need to squeeze in those narrow aisles? The 3-wheel electric would be perfect. It has a tighter turn radius than most forklifts but still has the capacity to lift up to 4,000 lbs. Maybe your warehouse stacks pallets behind each other. This is where reach trucks work great. Being able to place pallets in front of each other makes sure you are maximizing your warehouse space and racking. No matter what type of warehouse blueprint you have, Toyota Material Handling has an electric forklift to fit your needs!

Electric Warehouse Forklift Benefits: Operating Cost

When it comes to the operating cost of forklifts, electric forklifts can usually be lower than that of internal combustion models. While IC models run on gas, electric forklifts run on, well, electricity! You may need to set up a charging station in your warehouse, but the cost of electricity can be significantly lower than that of fuel.

While IC models are still the most popular in the market, electric forklifts are increasing in popularity. So remember, if you are looking to increase productivity and ROI in your warehouse, take a look at all of the different electric forklift options from Toyota.

Written By: Lucas Collom, Toyota Material Handling, USA

Posted by tfinco at 11/11/2020 10:11:00 PM
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