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Welcome to Dillon Toyota Lift's blog. Here you will find everything from product features, industry education, operator insights, racking, warehouse design, material handling solutions, safety, trends, best practices and more!  

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Monday, July 8, 2019

1.  A History of Excellence and Leadership: Toyota’s forklift division began in 1956 in Japan with the introduction of the first Toyota forklift. Today, Toyota is the world leader in forklift sales.

2.  Safety Innovation: Toyota introduced the world’s first and only System of Active Stability (SAS). The system electronically monitors the forklift’s operations to help reduce the likelihood of both lateral and longitudinal tip-overs.

3.  Technical Innovation: In 2000, Toyota became the first major forklift manufacturer in the United States to offer AC technology to provide high performance and efficiency. The AC motor contains no springs, brushes, commutators or directional contractors, making is virtually maintenance free.

4.  #1 in Quality, Durability, Reliability, Value and Lowest Cost of Ownership: Toyota forklifts are ranked number one in numerous studies conducted by Peerless Research Group.

5.  More Than a Forklift Manufacturer, Toyota is a Full-Line Supplier: In addition to a full line of high-quality forklifts, Toyota offers other industrial equipment products including narrow aisle solutions, walkie stackers, automated guided vehicles (AGV’s) and tow tractors.

Click here to learn more about why you should consider choosing a Toyota forklift from Dillon Toyota Lift.

Posted by tfinco at 7/8/2019 7:31:00 PM
Tuesday, May 21, 2019

Toyota Forklifts are built to be reliable, but the life of all material handling equipment will eventually come to an end. As an operations manager, you’re in control of when to get new machines into your operation. And as an operator, you know when your forklift is breaking down way too often. When bigger issues arise or when several small issues are keeping your forklift out of use, you may be asking yourself “Is it worth the time and money to put into this old machine?” This question means you’re considering the economic life of your forklift. Every forklift has two lives, its useful life, and its economic life. Useful life is pretty simple. If your forklift cannot be repaired, and is no longer used productively, then it has seen the end of its useful life. Economic life is more complicated, and requires more planning for both use and material procurement. This information can help you decide if your forklift’s economic life is coming to an end.

Economic life is the time span it makes financial sense to maintain your forklift, rather than replacing it. You know your forklift has reached the end of its economic life when the cost of the repairs are more expensive than the cost of purchasing a new one. The stress of having a forklift out of service on both an operation and the people who run it should lead you to have a good understanding of a forklift’s economic life. First, make sure you are planning for the replacement of your older forklifts. On average, most forklifts will need to be replaced around 10,000 hours, but can even be around 8,000 hours or less for those in unique applications. With the help of our economic life of a forklift calculator, you can get insight into when your forklift will need to be replaced. This allows you to easily determine a budget, and make it a more positive experience for you and your company. It can also influence your decision on whether you want to lease or buy your next forklift or forklift fleet. Leasing is sometimes an option that can help you reduce diminishing returns from a forklift with an expired economic life.

If you are putting off getting a new forklift and constantly maintaining your old one, you could be losing a lot of profits while the forklift is experiencing downtime. It’s never too late to start planning to improve the efficiency of your operation, whether you’re looking to acquire a forklift soon, have just done so, or are using an old forklift that might be past its prime. 

Original post:  Lucas Collom, Digital Projects Administrator, Toyota Material Handling, USA

Posted by tfinco at 5/21/2019 6:51:00 PM
Thursday, April 4, 2019

Keeping a large inventory of spare parts on hand encroaches on both the budget and physical storage space of your business. What happens if your forklift goes down and you don’t have that critical spare part on hand? Your business suffers unnecessary downtime and you may be forced to pay outrageous freight costs to have the parts shipped to you overnight.

How do you determine which forklift parts are critical and which are not?

If you are looking to define a critical spare part, ask yourself the following questions:

  • What parts do you purchase most often? This should be your first consideration, especially if you have a fleet of several forklifts. Look back and determine which parts have been consistently replaced in the last few years and keep them in your on-site inventory.
  • If your forklift goes down, how quickly will you need the part? If you will need it immediately, then it is a critical part. If you have a backup forklift that can be used or another means of covering the downtime, then it would not be a critical part.
  • Will your business be halted or delayed if you don’t have the part? If the answer is yes to this question, then it is a critical part and must be kept in inventory.
  • How long will it take you to receive a part if ordered? Find out which parts your local Toyota Forklifts dealer keeps on hand and which ones have to be ordered. Doing so will help you determine how long it will take you to retrieve the new part.
  • If you need to have a part repaired, what is the average time it will take for your dealership to make the repair and have it returned? Contact your dealer and determine average repair times for those parts that you define as critical.

Have a backup plan. 

  • If you don’t have space for a large inventory of spare parts, work with Dillon Toyota Lift to make sure they have the parts on hand that are critical to your organization.
  • Keep a list of those critical parts posted so your technicians know what steps to take to procure that part.
  • If you are going to experience a lengthy downtime, will your dealer be able to provide a loaner?

By being prepared and determining which parts are critical, your business could save money and most importantly, time.

Original Post By:  Debi Stanton, Customer Satisfaction Administrator

Posted by tfinco at 4/4/2019 3:19:00 PM
Wednesday, March 20, 2019

Toyota at ProMat: Experience the Material Handling Revolution

ProMat is the premiere event for material handling leaders, where the best operations are seeking innovative solutions from fellow experts in the field. It’s the forefront of the industry’s future. Toyota Material Handling has evolved from its roots to meet diverse challenges and adapt to the market. At ProMat 2019, we’re introducing more than the next evolution of forklifts. We’re starting a revolution of the way you think about material handling solutions. When you visit TMHU at ProMat, you’ll see what next level innovation is all about. 

Chicago is the exciting location of ProMat 2019! Toyota Material Handling wants to help as you make plans and book travel accommodations in the Windy City. Follow the link below to locate the ProMat Expo’s official travel recommendations and information. And while you’re at the show, come see Toyota Material Handling at booths S1003 or S603 and receive a free gift!

RSVP TO WIN

Posted by tfinco at 3/20/2019 9:35:00 AM
Wednesday, December 26, 2018

Ecommerce is forever changing the way customers shop and the way businesses operate. More and more customers are shopping online and having orders shipped to a nearby store or more likely shipped directly to their homes. More importantly customers are expecting it to arrive quicker than ever before. This expectation of 2-day delivery is putting stress on businesses today and will continue to pressure businesses into changing the way they operate. Queue dark warehousing. Dark warehousing is a concept that is becoming more and more popular, although it comes at a price.

What is a Dark Warehouse?

A dark warehouse is a fully-automated warehouse that operates without the use of human labor. You can simply turn the lights out and the operation will continue to run. The pressure on businesses for swift deliveries of online orders has influenced the deployment of automated guided vehicles, self-driving forklifts, conveyor belts, and automated palletizers throughout all warehouses in order to speed up operations. Add all of these up among other automated equipment and you have yourself a dark warehouse.

What are the Advantages of Dark Warehouses?

There are several advantages of a dark warehouse that entice business to automate their facilities. One advantage is eliminating putting employees in adverse working conditions. Robots and other automated tools will perform tasks in those conditions, such as freezing temperatures.

Dark warehouses are also extremely quick and efficient, providing less chance for error with automated machines. There are no shift changes, breaks or human error that need to be corrected. Dark warehouses operate 24/7 without stopping.

Are there any Downfalls to Dark Warehousing?

There are a few downfalls to implementing dark warehouses into your business. For one, they are not cheap. These warehouses are multi-million dollar facilities with high capital expenditures. Large, established companies are best suited for implementing these types of warehouses.

Dark warehouses are also not as flexible in operation for picking, packing, and shipping. These warehouses are very good in industries that have products similar in size and weight. The more variation there is in a dark warehouse the expense you incur with automation equipment for handling different sized products.

What does the Dark Warehousing Trend Mean for My Business?

Moving to dark warehousing means some operations are having to alter the expertise of both managers and employees. Where warehouses with a manual focus require expertise in communication in a facility with many moving parts and a wide range of knowledge about different types of operator required equipment, dark warehouses require different skill sets. Technical software skills and program management becomes key.

Even warehouse businesses not moving fully to dark warehouses will see an increase in technology in their operations in order to meet demand and keep pace with competitors. In this case, learning how to integrate human-controlled machines into automated conveyor system and order retrieval technologies is key.

Dark warehousing is just one of several new movements in meeting the demand of customers in a digital world. As this demand isn’t likely to decrease soon, adjusting to trends and keeping a cutting-edge warehouse can go a long way in taking your business to new heights.

Posted by tfinco at 12/26/2018 7:20:00 PM
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