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Friday, January 31, 2020

With a wide range of maintenance checks that need to be performed on all forklifts, it can be easy to allow some part of your equipment fall out of OSHA or ANSI compliance. One aspect of fork inspection that can sometimes slip between the cracks is ensuring that forks are maintained appropriately in compliance with ANSI 56B (updated in May 2017).

In order to complete the appropriate checks and maintain fork compliance, you’ll need to make appropriate use of a fork caliper. This device can be used in three important ways to help you measure fork deviations and get the appropriate information to make sure you’re following the ANSI standard.

Fork Inspection: Check Fork Angle

fork inspection caliperfork inspection caliper

The Fork angle deviation must be within a margin of 3 degrees. That means that the angle between the blade and the shank must be between 87 and 93 degrees. To use the caliper to check this, open it and place it between the plate and shank so that all four protrusions are touching. The angle can be read using the marking on the caliper. Any fork angle that falls outside of the degree range must be tagged out until the forks are replaced.

Fork Inspection: Check Fork Hooks

fork inspection caliper

The numbers on the end of the caliper indicate the forklift classes. Use the appropriate protrusion to check if the fork hooks are in compliance. Simply place the protrusion into the hook notch. If the hook hits the back of the caliper, it is out of compliance. If it does not, then the forks are fine for continued use. The above fork is in compliance.

Fork Inspection: Check Fork Blade Wear

fork inspection caliperfork inspection caliper

Begin by setting the caliper by the thickness of the shank. Place the caliper onto the blade at the point of the fork that receives the most wear, which is usually at its heel, as shown. If the blade passes the inside teeth of the caliper, then the fork is out compliance and must be tagged out until forks are replaced.

Original Post: Jake Stewart, Digital Content Copywriter, Toyota Material Handling, USA

Posted by tfinco at 1/31/2020 4:39:00 AM
Thursday, December 20, 2018

Great news! Your company is growing. You’re bringing in more orders, expanding your warehouse and increasing business every day. But this means you will need to invest in some more material handling equipment. There are many different types of equipment to choose from, and a clear understanding of multiple aspects of your expanding business can help you understand your forklift fleet and its needs. So before you procure a new forklift, make sure you check out these helpful hints to make sure you are getting the right one!

Forklift Fleet Expansion: Inspect Your Warehouse

You need to make sure you match up your equipment with the blueprints of the changing warehouse. Can you stack higher? Expanding up is often an option, but you need the industrial equipment to match the task. Or is all of your product being moved along the ground? Maybe you need to increase your moving speed. These are vital questions when looking into the right forklift. Make sure you also take a look at your racking, and consider what equipment can enter where needed, helping you in hard to reach places. Lastly, make sure you take a look at your aisle widths. Forklifts come in all different sizes, and making sure it has enough room to operate is extremely important. Make sure you have a good understanding of calculating forklift aisle width minimums.

Know Your Product

After unloading so many shipments of your product, you should hopefully have a good grasp on how heavy it is. But if you’re expanding to new product lines or needing to lift them higher than you used to, your grasp on your requirements might be slipping. Making sure you have a forklift with enough capacity to handle your products is crucial. You will need a forklift that can lift what you need it to. Pushing a smaller forklift to its capacity limits can be dangerous, and could cause lost product, as well as injured workers. The same is true if your load center has changed and your forklift isn’t ready to handle the extension of new pallet lengths. Toyota has forklifts of every size, from hand pallet jacks to loaded container handlers. Our Find a Forklift tool can help you determine the right forklift for your lifting capacity and load center.

Understand Operator Needs

Acquiring a forklift is a big commitment. As a manager, your team will be using this machine almost every day. As an operator, this is the tool that will hopefully allow you to do your job safely and with maximum efficiency. Which is why you will need to make sure you look at all the options and accessories that come with the forklift. If your warehouse has blind intersections, you may want to look into different types of pedestrian lights to help reduce the risk of accidents. There are also options like a fire extinguisher and many others that might be excellent for your specific applications. Toyota offers different types of accessories that help with ergonomics, keeping operators healthy and less fatigued after a long day. This includes an optional rear assist grip with horn button on many models that can make driving in reverse less taxing.

While there are other things you may need to look over, deciding on a forklift during times of expansion should not be an impulse buy. You need to make sure you scale up your forklift fleet in a way that makes sense for the scale of your specific business. There are many different variables that go into the decision making process. Take your time, and double check that you are getting the forklift that will help your business grow. Operators should be clear about their needs and managers should have open lines of communication with their operators. This communication will be paramount in a successful fleet expansion.

Posted by tfinco at 12/20/2018 6:37:00 PM
Tuesday, August 21, 2018

Thinking of purchasing a Toyota forklift? In 2018, congress expanded the Section 179 tax deduction limit to $1 million on qualifying material handling equipment – including forklifts. So now may be the time to buy!

How Does Section 179 Work?

In previous years, businesses typically wrote off their equipment a little at a time through depreciation.  The Section 179 Deduction allows your business to write off the entire purchase price of qualifying equipment for the current tax year, up to $1 million.  Use this calculator to help estimate your tax savings and see how the Section 179 Tax Deduction can make a difference to your bottom line at the end of the year.  Consult your tax advisor to determine if you qualify and if this deduction is right for you.

 

How Much Money Can I Save?

The amount of money you save depends on the amount of qualifying equipment purchased and put into use in the qualifying year.

Is There a Deadline?

Yes! Qualifying equipment must be purchased or financed AND put into service before midnight on December 31, 2018.

Does all Toyota Forklift Equipment Qualify?

The IRS allows for Section 179 depreciation on qualifying equipment, including forklifts, used in a business or income-producing activity. Consult your tax advisor for more information.

Contact Us for questions and to take advantage of the year-end tax savings.  

Posted by tfinco at 8/21/2018 6:40:00 PM
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